Tally, your AI production assistant
The challenge
Production managers and supervisors spend their days reacting to issues, coordinating responses, and ensuring the right people know about the right problems at the right time. This constant coordination overhead pulls them away from strategic work and improvement initiatives.
Why it happens
Production floors generate hundreds of events every shift—stations stopping, pace changes, quality issues, line imbalances. Without intelligent routing, either everyone gets overwhelmed with notifications, or critical issues slip through because someone didn't happen to be watching at the right moment.
Our solution
Tally is OpenSeam's AI production assistant that monitors your factory floor continuously and routes actionable tasks to the right stakeholders automatically. When a constraint emerges, Tally identifies it, determines who needs to respond, and sends them a specific notification with the context they need. Supervisors get floor-level alerts, mechanics get machine-specific issues, and industrial engineers get pattern-based insights—all without manual coordination.
The outcome
Your team shifts from constant firefighting to focused response. People receive only the notifications relevant to their role and responsibility. Nothing critical gets missed because someone was occupied elsewhere. The cognitive load of "what should I be paying attention to right now" moves from your managers to the system, freeing them to actually solve problems rather than just detect them.
How we deliver
Tally works through our mobile application, which your managerial workforce installs and configures with their notification preferences. The system learns your factory's structure—which lines they oversee, which issues require their attention—and routes alerts intelligently. No additional training or AI expertise required; Tally operates automatically once configured.