Your factory floor, visualized with spatial intelligence
The challenge
Production data in spreadsheets and charts shows you what's happening but not where. Understanding the spatial relationship between constraints, material flow, and line layout requires mental mapping that doesn't scale across large facilities. Physical walkthroughs provide spatial awareness but not data visibility. These two essential perspectives—location and performance—remain disconnected.
Why it happens
Traditional monitoring systems organize data by station ID, line number, or operator name—logical structures that ignore physical reality. When a constraint emerges, you see which station is affected but not its physical relationship to material flow, nearby stations, or facility layout. Connecting data to location requires human knowledge of the floor plan and manual interpretation.
Our solution
OpenSeam creates a digital twin of your factory floor using LIDAR mapping technology. Every sewing station appears in its actual physical location within an accurate floor plan. Production data overlays directly onto this spatial representation—you see constraints where they occur, line performance in physical line arrangement, and station status in factory geography. The system connects what's happening with where it's happening.
The outcome
Industrial engineers can identify spatial patterns that wouldn't appear in traditional dashboards. Material flow bottlenecks become visible when constraint location reveals poor layout. Multi-line issues show their geographic spread. New floor supervisors understand station locations immediately without needing weeks of floor experience. The digital twin bridges the gap between data analysis at a desk and physical reality on the floor.
How we deliver
We provide the LIDAR mapping device that captures your factory floor layout in minutes. The mapping happens once per facility and uploads directly to our system. Station locations get placed within the digital floor plan through our web interface. From that point forward, all production data carries spatial context automatically. Your team accesses the digital twin through the same desktop portal they use for all other analytics—no separate systems or specialized tools required.